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CST expands

By All News, Industrial News, Marine News

At a time when the general impression is that manufacturing in Australia is on the wane, Sydney-based manufacturers CST Composites is expanding to a second factory site.

The advanced carbon fibre filament winder and pultruder is expanding into 1350 square metres of factory space in Ingleburn’s massive industrial area.

The industry that started in the backyard of CEO and founder Clive Watt’s rented Sydney home now employs 31 people and moving to the additional site will allow more growth.

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The pultrusion sector of the business will be moved, with three pultrusion machines to be located at Ingleburn, which again means more room for growth. Volume production is being relocated, so industrial products and OEM (Original Equipment Manufacture) products will also be fabricated at Ingleburn.

Filament winding machines, grinders and saws to run the production line are in the process of being installed. Additional mandrels will be needed to allow both sites to manufacture at full capacity.

Earlier this year, CST secured a $1.4 million Manufacturing Transition Programme grant from the Australian Government.

The Programme provides assistance to help manufacturing businesses become more competitive and sustainable, enabling a move or expansion into higher value or niche manufacturing activities.

“We have invested heavily over many years to develop our filament winding technology and automation, and this grant support and investment enables us to take the next step in growing our business,” Clive Watts says. “This second, larger, production facility will allow us to achieve greater economies of scale and gives us increased capacity.  This will enable the company to continue its push into new larger markets including Automotive, Oil & Gas, Mining and Defence.”

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New adjustable spreaders

By All News, Marine News

CST has responded to requests from many dinghy classes for adjustable spreaders. The new all-carbon adjustable spreaders can be used on Cherubs, Contenders, F11s, 16ft skiffs and I14s.

Adjustable spreaders allow sailors to attain the required rig angle for their boat. Apart from being able to more finely tune the dinghy, there’s the added advantage of being able to tune for different wind conditions.

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These spreaders feature an innovative composite moulded collar section for light weight and strength, whilst providing low windage with an efficient aero section spreader arm. The spreaders are designed with a 10° adjustment range, with angles suitable for a range of dinghy classes.

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And of course the carbon construction means the spreaders are durable and lightweight.

For inquiries, contact [email protected]

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Further developments to Moth bent booms

By All News, Marine News

It’s hard enough to sail a moth without being bashed in the head with the boom. Wouldn’t it be nice to have more space to get under that boom? Now CST Composites is making it even easier to tack and gybe.

Following on from the release earlier this year of a 10° bent boom, CST has now developed the 15° bent boom, giving more opportunity to rake the mast back, making you faster and the boat easier to handle.

Bent boom ©ThMartinez/Sea&Co.

Bent boom ©ThMartinez/Sea&Co.

Apart from raking the mast back, many sailors have been cutting down their mast stumps to lower the rig, reducing wind resistance and lowering the centre of effort and centre of gravity. But these advantages have had a downside of bringing the boom closer to the deck, making those tacks and gybes even more difficult.

Last year, CST developed a bent boom with expert input from members of its Sailing Team. This impressive team includes two-times Moth world champion Nathan Outteridge, who’s also an Olympic Gold medallist, and 49er World champion. Also on the team is the Oracle Sailing Team, led by Tom Slingsby (Laser OIympic Gold medallist, and multiple Laser World Champion). Tom has been racing moths for the past few years.

The original bent boom featured a 10° angle change at the critical point where the skipper moves under the boom, creating more space and making the boat easier to sail. To complement the bent boom, the vang is offset by the attached lever, increasing the purchase on the vang whilst reducing the amount of potentially destructive compression load on the boat and spars.

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The new development is to take account of the trend to rake the mast back even further.

The bent boom is sold as a ready-made spar.

If you have a current CST straight boom, you can buy a DIY kit to upgrade your boom from straight to bent.

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For inquiries and questions, contact [email protected]

 

CST Composites secures $1.4M government funding

By All News, Industrial News, Marine News

CST Composites Secures Government Funding

Advanced carbon fiber filament winder and pultruder, CST Composites (Sydney, Australia) has secured a $1.4 million (US$1M) grant from the Australian Government,  as a part of a $5.7 million (US$4M) project investment to increase production capacity, continue development of its filament winding process technology, and to enter new markets.

The grant was a part of the Australian Government’s $50 million Manufacturing Transition Programme that provides assistance to help manufacturing businesses become more competitive and sustainable, enabling a move or expansion into higher value or niche manufacturing activities.CST Composites Secures Government Funding

On awarding of the grant, CST Composites was visited by Federal Minister Hon. Scott Morrison MP.  “This grant will support CST Composites to increase its capacity, employ more people and develop further innovations in both niche and mainstream markets. It is great to see this award-winning company, employing local people, offering a globally unique product and supplying carbon fiber products to leading companies all across the world from its Sydney base. ” Mr Morrison said.

CST Composites Managing Director Clive Watts welcomed the grant and the government’s support.

“We have invested heavily over many years to
develop our filament winding technology and automation, and this grant support and investment enables us to take the next step in growing our business.   The timing of the grant is also important, as we have just acquired a second larger production facility, which allows us to achieve greater economies of scale and gives us increased capacity.  This will enable the company to continue its push into new larger markets including Automotive, Oil & Gas, Mining and Defence.  Further to that, a weaker Australian dollar has seen demand increase from overseas companies as buying from Australia becomes even more attractive.”

The successful Manufacturing Transition Programme projects were awarded through a highly competitive, merit-based process, and based on advice from an expert technical committee to ensure the projects have a sound commercial basis.

New bent boom for Moth class

By All News, Marine News

Many sailors are cutting down their mast stumps to lower the rig which reduces wind resistance, lowers the centre of effort and centre of gravity. Furthermore, masts are being raked further back to achieve the same effect. All these advancements mean that the boom has been getting closer to the deck making it harder to tack and gybe.

Working with Artemis Racing and Nathan Outteridge, CST Composites has released a new bent boom which features a 10° angle change at the critical point where the skipper moves under the boom, creating more space and making the boat easier to sail. To complement the new boom, the vang is offset by the attached lever, increasing the purchase on the vang whilst reducing the amount of potentially destructive compression load on the boat and spars.

Bent boom ©ThMartinez/Sea&Co.

Bent boom ©ThMartinez/Sea&Co.

The bend in the boom is achieved by the addition of a composite monocoque moulding weighing only 190 grams and creates enough space to cross the boat quickly and easily. This aids in improving tacking and gybing.

The bent boom is sold as a ready made spar, or available as a DIY aftermarket modification kit.

Congratulations to CST Team sailors Nathan Outteridge and Mike Lennon

By All News, Marine News

Nathan Outteridge

Nathan Outteridge has won the 2014 Moth World Championship held at Hayling Island, UK, while Mike Lennon won the UK Moth Nationals as part of the pre Worlds regatta.

Both Nathan and Mike were using off- the-shelf CST HM Elite carbon fibre masts and booms.

CST has consistently worked together with the top sailors, sail designers and boat builders to refine their product which has led to their spars winning six of the last seven Moth World Championships. The key to producing these high performance products is CSTs manufacturing process which includes finite element analysis and 100 per cent machine laid filament winding.

Following sailor feedback, a mast can be modelled, wound, cured, assembled and tested all within a 24 hour period, allowing for rapid development and matching of spar bend to suit sails and conditions. The manufacturing technique assures precision replication, lighter weight and stronger products.

CST Moth Masts

For more information on our marine and moth products, visit our marine site or contact us.

CST Composites sponsor 2014 Contender World Championships

By All News, Marine News

Since the idea was conceived, the Contender Class has always been the pinnacle in sailing. Drawn up by one of sailings most famed designers, Ben Lexcen, the International Contender was just that: a possible successor to the Finn dinghy for the Olympics.

Designed by a world class naval architect for a world class competition, the International Contender is still very much a world class boat. This will be proven once again during the 2014 CST Composites Contender World Championships.

The Belmont location just north of Sydney, has held National and World championships from nearly every class over the years, and now, one more will be added to the list. Running from January 19th to 25th, the regatta will present the cream of the international crop and include a large number of entrants sporting the latest CST Composites gear.

2014 CST Composites Contender World Championships

2014 CST Composites Contender World Championships

Over the years, CST Composites has been dedicated to providing the highest quality products to the contender class. Our rectangular booms are made from continuous winding of a single piece of carbon fibre which eliminates any seams or messy overlaps, whilst keeping the stiffness uniform and compliant to the design specifications. Not to mention giving the spars our iconic and unique look.

The same process is applied to our one-piece Contender masts. With no joins or sleeves, the mast leaves the factory with the exact bend and stiffness characteristics as designed. Not to mention being lighter than the two piece alternative.

With the 2014 World Championships just around the corner, CST Composites is proud to be a major sponsor and wishes the best of luck to all competitors.

Great start to 18’ Skiff Australian Championships

By All News, Marine News

One of the sailing worlds most famous boats is in the limelight again with the first race of the 18’ Skiff Australian Championships done and dusted. In a light and fickle SE breeze, a battle royale lasted the whole race between Asko Appliances and Panasonic Lumix. Asko eventually claimed the victory but with both boats being a part of the CST Composites team, it was a great start to the year and a great start to the Australian Championships.

Great start to 18’ Skiff Australian National Championships

Great start to 18’ Skiff Australian National Championships

CST Composites has been a staple of the 18’ skiff recipe for many years, providing masts, booms, spinnaker poles, wings and even structural tubes to the fleet, assisting them in their constant quest for the ultimate racing machine. For the 2013-2014 season, CST Composites has supplied the Australian boats with 8 new rigs which includes 5 different variations of stiffness and layout.

In keeping with the unspoken 18’ Skiff credo, innovation is the name of the game which is why there have been and always will be variation between rigs in all areas. Whilst there is no major game changing differences like the groundbreaking rotating wing-mast we developed last year, the performance differentials between the latest spars and slightly older designs can still be measured.

In most cases, CST Composites works directly with the sailors to ascertain exactly what each team is looking for from their new gear and we tailor the design to suit their preferences and maximise their performance. It is this attention to detail that CST has become renowned for and this focus compliments our desire and passion for innovation. We believe that this is a winning combination and that belief is echoed with the sheer quantity of winning boats around the world who use and recommend CST Composites for their gear.

With the J.J. Giltinan 18’ Skiff World Championships just around the corner and 30 of the world’s best teams from six countries about to descend on Double Bay, CST Composites are gearing up for what will most likely be the most hotly contested world title in history!

2014 International 14’ Skiff Nationals

By All News, Marine News

CST Composites continue to ratchet up the victories in the I14 class with Brad Devine and Ian Furlong recently taking out the 2013-2014 Australian National Championships with our spars. This makes it 5 wins for Brad and Ian in the National Championships and a further 4 World Titles in a row. It seems that an International 14’ Skiff powered by CST Composites is almost untouchable!

In this year’s Australian Nationals, not only did CST Composites help the winning boat achieve the ultimate victory, but of the top 10 boats in the fleet, 7 of them sported gear from CST Composites.

2014 International 14’ Skiff Nationals

2014 International 14’ Skiff Nationals

So why is our gear so popular? Why does our gear keep winning? CST Composites exerts every effort when designing and innovating in order to conceive a spar that can be married to a suit of sails with maximum efficiency.

This fastidious approach to every step of a project from start to finish is what sets CST Composites apart from the rest. It means that we can produce spars that are stiffer, more durable, lighter and optimised to provide the best profile to design a sail to.

Our latest rectangular booms have been adopted by the fleet faster than almost any other class. Already the stiffest booms in the market, our latest model sports laminated vang attachments and glue-on fittings has eliminated the need to drill holes or bolt anything to our booms, thus keeping them even stiffer! With no room for compromise in such a highly competitive fleet, the innovative spirit that has kept the I14 such a strong class links perfectly to the enthusiasm and passion that keeps CST Composites at the forefront of design.